Innovative Automated Structured Cabling Solutions Manufacturing

Excellence Wire (EXW) incorporates advanced automation and digitalization into structured cabling manufacturing, delivering precise, consistent, and high-quality RJ45 connectors, patch cords, keystone jacks, and patch panels with optimized lead times and real-time production visibility.

Manufacturing Automation of RJ45 8P8C Copper Cabling Solutions

Automated Production

Innovative Structured Cabling Solutions Manufacturing

We incorporate automation and digitalization into the manufacturing of structured cabling solutions. Digitization contributes to more accurate lead times, and automation contributes to quicker lead times. Digitization in manufacturing provides real-time production status and production scheduling optimization. Automated manufacturing processes ensure precise and consistent assembly, resulting in high-quality patch cords, keystone jacks, patch panels, and faceplates with minimal defects. This reliability translates to excellent product performance and customer satisfaction.


Automation in Manufacturing RJ45 Copper Cabling Solutions

The manufacturing processes of our RJ45 copper cabling products have undergone many upgrades to streamline the entire processes and to achieve 100% automation or semi-automation. Automated machines work faster and more efficiently than human labor, which often leads to shorter lead times, allowing us to finish orders more quickly.

  • Patch cord manufacturing automation
  • Keystone jack manufacturing automation
  • Patch panel manufacturing automation
  • Faceplate manufacturing automation
Digitization in Manufacturing Structured Cabling Solutions

We provide a complete production line with consistent quality control, short turnaround time, and sufficient capacity for our products. Back in 2014, we launched the ARROW Machine Track System (MES Production Monitoring System) in our China Ningbo factory, bringing plant management to a higher level. It tracks all aspects of the production and automatically updates manufacturing schedule details. The result of this embedded solution is improved machine management, efficiency, visibility and productivity.

  • Production scheduling optimization: stamping, gold plating, injection molding, and insertion.
  • Real-time daily production capability
  • Work-in-process inventory turnover rate
  • Raw material prices
  • Photovoltaic power generation status
  • Employee attendance rate
  • Equipment utility rate

How can you reduce network infrastructure deployment timelines while maintaining consistent product quality at scale?

EXW's automated structured cabling manufacturing combined with digitized ARROW MES production monitoring delivers real-time production visibility, optimized scheduling across all processes, and 100% automation capabilities. This ensures your data center infrastructure projects receive precisely manufactured RJ45 connectors, patch panels, and cabling solutions with minimal defects and dramatically shortened lead times—enabling faster deployment without compromising quality.

Our digitization strategy, exemplified by the ARROW Machine Track System (MES Production Monitoring System) launched in 2014 at our Ningbo facility, elevates plant management to unprecedented levels. This intelligent system tracks all production aspects and automatically updates manufacturing schedules, delivering real-time daily production capability visibility, work-in-process inventory turnover optimization, and comprehensive equipment utility monitoring. By combining automated manufacturing with advanced production scheduling optimization across stamping, gold plating, injection molding, and insertion processes, EXW delivers consistent quality control, shortened turnaround times, and sufficient capacity to support your network infrastructure projects. Contact our team today to discover how our automated, digitized manufacturing capabilities can accelerate your structured cabling solution deployment while maintaining the highest quality standards.