Custom OEM and ODM Network Connector Manufacturing

Excellence Wire specializes in precision design and fabrication of customized RJ45 connectors, patch cords, and keystone jacks with advanced mold tooling capabilities and international standards compliance.

Engineering Technology

OEM and ODM

8P8C Modular Plug, RJ45 Keystone Jack, Patch Cord Manufacturer

With over 40 employees in our design team and mold workshop, EXW has strong product design ability and precision mold fabrication capability, providing excellent custom manufacturing services. All of our popular products such as the Augmented Cat. 8 Patch Cord (with data transmission up to 25 Gbps and bandwidth up to 2 GHz verified by the Fluke DSX-8000 Cable Analyzer) can be customized from the thickness of the gold plating and custom-made plug boots to personalized packaging and logo printing.


International Standards

Our products are ETL & FORCE DELTA certified and compliant with the standards listed below:

  • ISO/IEC 11801-1:2017 (Ed.1.0)
  • EN50173-1:2018
  • EN50173-2:2018
  • ANSI/TIA-568-D
  • IEC 61935-2:2010 (Ed.3.0) (Transmission Requirement)
Molding Processes

Electrical Discharge Machining

It is a metal-removal and fabrication process by which creates curved surfaces and complex shapes. It can also be used for surface grinding and polishing for smooth mirror finishing, which replaces manual polishing process.

Quadra-Chek 200

The QC200 is an advanced digital readout, which measures and inspects 2D and 3D geometric components that demand very high levels of precision and accuracy.

Mold Polishing

The production requires a high-precision molding, and our machines have highly consistent tolerance of ± 0.005 mm. The machine can polish flat surfaces, curved surfaces, radius corners, and bevels.

CNC Milling and Shaping

Shaping the workpiece towards the finished form, the machine cuts internal shapes and external forms.

CNC Bed Milling Machine

It is used for the manufacturing of large and heavy casings and parts.

Optical Comparator

It is used to inspect and measure the dimensions of small manufactured parts (maximum magnification zoom: 50x).

Mold Development

The mold workshop is responsible for mold maintenance, troubleshooting, and repair. With the professional mold development and maintenance skills, we have been manufacturing customized cabling products to many well-known and successful brands.

Videos

Mold Workshop



Photos

How can you source Cat.8 patch cords that guarantee 25 Gbps performance for your next-generation data center deployment?

EXW's Augmented Cat.8 Patch Cords deliver verified 25 Gbps data transmission and 2 GHz bandwidth, tested with Fluke DSX-8000 Cable Analyzer. With full customization options for gold plating thickness, boot design, and packaging, you can deploy certified cabling solutions tailored to your infrastructure specifications and branding requirements. Contact our design team to discuss your data center cabling specifications today.

All EXW products are ETL and FORCE DELTA certified and comply with international standards including ISO/IEC 11801-1:2017, EN50173-1:2018, EN50173-2:2018, ANSI/TIA-568-D, and IEC 61935-2:2010. Our mold development expertise, combined with professional maintenance and troubleshooting capabilities, has established EXW as a trusted partner for well-known global brands requiring certified, customized network infrastructure solutions. Partner with EXW to access precision-engineered OEM/ODM cabling and connector products that exceed international quality standards while supporting your unique business requirements.