Expert OEM & ODM Manufacturing for Structured Cabling Solutions

Excellence Wire delivers precision-engineered custom RJ45 connectors, modular plugs, and patch cords with advanced mold design and international certifications for global network infrastructure projects.

Engineering Technology

OEM and ODM

8P8C Modular Plug, RJ45 Keystone Jack, Patch Cord Manufacturer

With over 40 employees in our design team and mold workshop, EXW has strong product design ability and precision mold fabrication capability, providing excellent custom manufacturing services. All of our popular products such as the Augmented Cat. 8 Patch Cord (with data transmission up to 25 Gbps and bandwidth up to 2 GHz verified by the Fluke DSX-8000 Cable Analyzer) can be customized from the thickness of the gold plating and custom-made plug boots to personalized packaging and logo printing.


International Standards

Our products are ETL & FORCE DELTA certified and compliant with the standards listed below:

  • ISO/IEC 11801-1:2017 (Ed.1.0)
  • EN50173-1:2018
  • EN50173-2:2018
  • ANSI/TIA-568-D
  • IEC 61935-2:2010 (Ed.3.0) (Transmission Requirement)
Molding Processes

Electrical Discharge Machining

It is a metal-removal and fabrication process by which creates curved surfaces and complex shapes. It can also be used for surface grinding and polishing for smooth mirror finishing, which replaces manual polishing process.

Quadra-Chek 200

The QC200 is an advanced digital readout, which measures and inspects 2D and 3D geometric components that demand very high levels of precision and accuracy.

Mold Polishing

The production requires a high-precision molding, and our machines have highly consistent tolerance of ± 0.005 mm. The machine can polish flat surfaces, curved surfaces, radius corners, and bevels.

CNC Milling and Shaping

Shaping the workpiece towards the finished form, the machine cuts internal shapes and external forms.

CNC Bed Milling Machine

It is used for the manufacturing of large and heavy casings and parts.

Optical Comparator

It is used to inspect and measure the dimensions of small manufactured parts (maximum magnification zoom: 50x).

Mold Development

The mold workshop is responsible for mold maintenance, troubleshooting, and repair. With the professional mold development and maintenance skills, we have been manufacturing customized cabling products to many well-known and successful brands.

Videos

Mold Workshop



Photos

How can you ensure your data center cabling infrastructure meets next-generation 25 Gbps transmission requirements while maintaining cost efficiency?

EXW's Augmented Cat. 8 Patch Cords deliver verified 25 Gbps performance with 2 GHz bandwidth, all customizable to your exact specifications. Our 36 years of manufacturing expertise combined with Fluke DSX-8000 verification and ETL/FORCE DELTA certifications ensures your data center infrastructure meets the highest international standards for reliability and future-proofing. Let us customize your cabling solution today.

Our advanced manufacturing processes—including Electrical Discharge Machining for complex geometries, CNC milling and shaping, precision mold polishing with ±0.005 mm tolerance, and comprehensive dimensional inspection via Quadra-Chek 200 and Optical Comparator technology—guarantee consistent quality and reliability for enterprise-grade network deployments. Whether you require 8P8C modular plugs, RJ45 keystone jacks, patch cords, or complete cabling assemblies, EXW's mold development expertise and professional maintenance capabilities position us as your trusted partner for customized telecommunications infrastructure solutions. Contact our team today to discuss your specific requirements and discover how our precision engineering and international certifications can enhance your network infrastructure projects.